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USPTO: us-12653102 · published 2026-06-16 · patents · A01D 45/10· A01D 41/127

Louver loading detection for measuring crop trajectory

Pith reviewed 2026-06-20 05:32 UTC · model grok-4.3

classification patents A01D 45/10A01D 41/127
keywords sugarcane harvesterimpact sensorsbillet loadingcrop trajectorycleaning chamberdeflectorcontrollerresponse strategy
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The pith

A sugarcane harvester uses impact sensors on the deflector to measure billet contact location and force, then adjusts operations via a controller.

A machine-rendered reading of the paper's core claim, the machinery that carries it, and where it could break.

The patent describes a sugarcane harvester with a chopper that cuts stalks into billets and sends them into a cleaning chamber, where an extractor pulls air to remove residue. On the far side of the chamber sits an impact surface that deflects the billets, fitted with sensors that register each hit and send signals encoding both the spot of impact and the strength of the blow. A controller takes those signals, compares the overall loading against preset thresholds, and triggers a response such as changing air flow or other machine settings. The approach treats the pattern of impacts as a direct readout of crop trajectory inside the chamber.

Core claim

The harvester includes a chopper discharging billets into a cleaning chamber, an extractor inducing air flow, a deflecting member with an impact surface, one or more impact sensors mounted on that surface that produce billet contact signals corresponding to impact location and loading magnitude, and a controller that receives the signals, evaluates loading against predetermined criteria, and carries out a matching response strategy.

What carries the argument

Impact sensors mounted to the impact surface that generate billet contact signals encoding both location and magnitude of each impact; the controller receives these signals and uses them to assess surface loading and select a response.

If this is right

  • The controller can alter extractor speed or other parameters in real time when loading exceeds thresholds.
  • Impact data supplies a continuous measure of how billets move through the cleaning chamber.
  • Different response strategies can be pre-programmed for light versus heavy loading patterns.
  • The system supplies a direct, sensor-based substitute for visual inspection of billet flow.

Where Pith is reading between the lines

These are editorial extensions of the paper, not claims the author makes directly.

  • The same sensor array could be used to log trajectory statistics over an entire harvest for later machine calibration.
  • Combining the impact data with air-flow measurements might allow closed-loop optimization of residue removal without manual tuning.
  • If the response strategies prove effective, similar sensor placements could be applied to other crop-processing machines that rely on deflection and air separation.

Load-bearing premise

The impact sensors mounted on the impact surface can reliably produce signals that accurately reflect the true location and magnitude of billet strikes while the harvester operates under field conditions.

What would settle it

Field tests in which known billet trajectories produce sensor signals that do not match the actual impact locations or forces recorded by independent high-speed cameras or force plates.

read the original abstract

1 . A sugarcane harvester, comprising: a chopper to chop stalks of sugarcane into billets and discharge the billets into a cleaning chamber, an extractor to induce a flow of air in the cleaning chamber to extract crop residue from billets discharged from the chopper, a member comprising an impact surface positioned on an opposite side of the cleaning chamber from the chopper to deflect billets, one or more impact sensors mounted to the impact surface to detect billet contact on the impact surface and configured to generate one or more billet contact signals, and a controller in communication with the one or more impact sensors, the controller configured to receive the one or more billet contact signals, assess loading of the impact surface relative to predetermined criteria, and execute a corresponding response strategy; wherein the one or more billet contact signals corresponds to a location of impact on the impact surface and a magnitude of loading on the impact surface.

Editorial analysis

A structured set of objections, weighed in public.

Desk editor's note, referee report, simulated authors' rebuttal, and a circularity audit. Tearing a paper down is the easy half of reading it; the pith above is the substance, this is the friction.

Referee Report

1 major / 0 minor

Summary. The manuscript claims a sugarcane harvester apparatus comprising a chopper discharging billets into a cleaning chamber, an extractor inducing air flow, a deflection member with an impact surface opposite the chopper, one or more impact sensors mounted to the impact surface that generate billet contact signals corresponding to impact location and loading magnitude, and a controller that receives these signals, assesses impact-surface loading against predetermined criteria, and executes a response strategy.

Significance. If the described sensors and controller function as claimed under field conditions, the configuration could enable real-time detection of billet trajectory and loading in sugarcane harvesting, potentially supporting automated adjustments to reduce losses or improve cleaning efficiency. The manuscript offers no empirical validation, derivations, or performance data, so any significance remains hypothetical.

major comments (1)
  1. [Abstract (claim 1)] Abstract (claim 1): The assertion that 'the one or more billet contact signals corresponds to a location of impact on the impact surface and a magnitude of loading on the impact surface' is load-bearing for the central claim, yet the manuscript supplies no sensor type, mounting geometry, signal-processing method, or validation data showing that mounted impact sensors can reliably extract both location and magnitude under real harvesting conditions with variable billet velocities, moisture, and residue.

Simulated Author's Rebuttal

1 responses · 0 unresolved

We thank the referee for reviewing our patent application. We respond to the major comment below, noting that this is a utility patent claim describing an apparatus rather than a research manuscript requiring empirical data.

read point-by-point responses
  1. Referee: The assertion that 'the one or more billet contact signals corresponds to a location of impact on the impact surface and a magnitude of loading on the impact surface' is load-bearing for the central claim, yet the manuscript supplies no sensor type, mounting geometry, signal-processing method, or validation data showing that mounted impact sensors can reliably extract both location and magnitude under real harvesting conditions with variable billet velocities, moisture, and residue.

    Authors: This is a patent application whose independent claim defines the novel apparatus at a functional level. The claim recites that the billet contact signals correspond to impact location and loading magnitude as an inherent capability of the described configuration (impact sensors mounted to the deflection member, in communication with the controller). Patent claims of this type do not require disclosure of specific sensor models, mounting geometries, or signal-processing algorithms within the independent claim itself; such details, if needed for enablement, appear in the specification or dependent claims. No empirical validation or performance data under field conditions is required or appropriate for an apparatus claim, which is directed to the structural and functional combination rather than proven operational reliability across all variables. The referee's concern would apply to a scientific paper but does not apply to the scope or requirements of this patent document. revision: no

Circularity Check

0 steps flagged

No significant circularity identified

full rationale

This utility patent consists solely of an apparatus claim defining a sugarcane harvester configuration (chopper, extractor, impact surface with mounted sensors, controller receiving billet contact signals to assess loading and execute responses). No equations, derivations, fitted parameters, predictions, or self-citations appear in the claim language or description. The central claim is the device configuration itself, with signals defined to correspond to impact location and magnitude by direct functional correspondence; there is no derivation chain or load-bearing step that reduces to its own inputs.

Axiom & Free-Parameter Ledger

0 free parameters · 0 axioms · 0 invented entities

No mathematical model, free parameters, axioms, or invented scientific entities are present. The document is an engineering patent claim describing a sensor-controller configuration for an agricultural machine.

pith-pipeline@v0.9.1-grok · 5700 in / 988 out tokens · 17099 ms · 2026-06-20T05:32:12.700843+00:00 · methodology

discussion (0)

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