Snap-Through Thermomechanical Metamaterials for High-Performance Thermal Rectification

Thermal diodes that enable directional heat transport are essential for advanced thermal management in microelectronics, energy systems, and thermal logic devices. However, existing designs based on phase-change materials, nanostructures, or interfacial engineering suffer from limited rectification performance, configurational inflexibility, and poor scalability. Here, we present a thermomechanical metamaterial-based thermal diode that combines temperature-responsive actuation with structural bistability to achieve high-efficiency, nonreciprocal thermal transport. The device integrates shape memory alloy (SMA) springs with pre-buckled copper strips that undergo snap-through transitions in response to thermal gradients. This reconfiguration enables contact-based conduction in the forward mode and suppresses reverse heat flow via radiative isolation. We develop a coupled analytical model combining Euler-Bernoulli beam theory and a thermal resistance network, and validate the system through finite element (FE) simulations and experiments. The device achieves a thermal rectification ratio exceeding 900, with robust cycling stability and structural integrity. A modular stacking strategy further enhances scalability without compromising performance. This work establishes a new design framework for high-performance, passive thermal rectifiers that bridge mechanical metamaterials and advanced thermal engineering.