Gyroid-like metamaterials: Topology optimization and Deep Learning

Triply periodic minimal surface (TPMS) metamaterials characterized by mathematically-controlled topologies exhibit better mechanical properties compared to uniform structures. The unit cell topology of such metamaterials can be further optimized to improve a desired mechanical property for a specific application. However, such inverse design involves multiple costly 3D finite element analyses in topology optimization and hence has not been attempted. Data-driven models have recently gained popularity as surrogate models in the geometrical design of metamaterials. Gyroid-like unit cells are designed using a novel voxel algorithm, a homogenization-based topology optimization, and a Heaviside filter to attain optimized densities of 0-1 configuration. Few optimization data are used as input-output for supervised learning of the topology optimization process from a 3D CNN model. These models could then be used to instantaneously predict the optimized unit cell geometry for any topology parameters, thus alleviating the need to run any topology optimization for future design. The high accuracy of the model was demonstrated by a low mean square error metric and a high dice coefficient metric. This accelerated design of 3D metamaterials opens the possibility of designing any computationally costly problems involving complex geometry of metamaterials with multi-objective properties or multi-scale applications.