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Combined thermal and particle shape effects on powder spreading in additive manufacturing via discrete element simulations

Soft Condensed Matter · Submitted 23 Feb 2024

abstract compiled · 2026-09-23 · no language-model review

The authors' main claim The temperature of particles below the spreading blade is found to be dependent on the kinematics of the heap of particles in front, which eventually is influenced by the temperature-dependent properties of the particles.

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arXiv ID2402.15271 (version 1)
Pith IDU4QZ62UE, Pith's permanent record of this paper and its review
CitationHongyi Xiao, Sudeshna Roy, Thorsten P\"oschel, Vasileios Angelidakis. "Combined thermal and particle shape effects on powder spreading in additive manufacturing via discrete element simulations." arXiv:2402.15271 (2024). https://pith.science/paper/U4QZ62UE
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The paper's own sentences, arranged. Each label is drawn from a closed vocabulary; the number beside it is the probability the classifier gave that label. Numbers in the tables are the authors', checked by code. No sentence in this record was written by a model.

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Compiled by classifier-1.13.0 via TypeSafe API, question bank abstract-p1-20260923, 2026-09-23: 1 request, 6,202 input tokens.

What the abstract itself states, as probabilities: claims first 0.04 · states limitation 0.15 · human participants 0.01 · controlled comparison 0.15 · randomized assignment 0.01 · states quantitative result 0.04 · compares with prior results 0.09 · mentions code or data availability 0.02.

The abstract, sentence by sentence

arXiv listing abstract v1. Results and the main claim are underlined; .

The thermal and mechanical behaviors of powders are important for various additive manufacturing technologies. For powder bed fusion, capturing the temperature profile and the packing structure of the powders prior to melting is challenging due to both the various pathways of heat transfer and the complicated properties of powder system. Furthermore, these two effects can be coupled due to the temperature dependence of particle properties. This study addresses this challenge using a discrete element model that simulates non-spherical particles with thermal properties in powder spreading. Thermal conduction and radiation are introduced to a multi-sphere particle formulation for capturing the heat transfer among irregular-shaped powders, which have temperature-dependent elastic properties. The model is utilized to simulate the spreading of pre-heated PA12 powder through a hot substrate representing the part under manufacturing. Differences in the temperature profiles were found in the spreading cases with different particle shapes, spreading speed, and temperature dependence of the elastic moduli. The temperature of particles below the spreading blade is found to be dependent on the kinematics of the heap of particles in front, which eventually is influenced by the temperature-dependent properties of the particles.

background contribution method result interpretation main claim

What the classifier reports for each sentence. The number is the probability it gave the label.
#sentencerolethe authors' own workstates the main conclusionstrength
s0 The thermal and mechanical behaviors of powders are important for various additive manufacturing technologies. background 1.00 0.04 0.02 asserted 1.00
s1 For powder bed fusion, capturing the temperature profile and the packing structure of the powders prior to melting is challenging due to both the various pathways of heat transfer and the complicated properties of powder system. background 0.52 0.06 0.02 asserted 1.00
s2 Furthermore, these two effects can be coupled due to the temperature dependence of particle properties. background 0.86 0.07 0.04 asserted 0.79
s3 This study addresses this challenge using a discrete element model that simulates non-spherical particles with thermal properties in powder spreading. contribution 0.84 0.91 0.04 asserted 0.99
s4 Thermal conduction and radiation are introduced to a multi-sphere particle formulation for capturing the heat transfer among irregular-shaped powders, which have temperature-dependent elastic properties. method 0.98 0.86 0.04 asserted 1.00
s5 The model is utilized to simulate the spreading of pre-heated PA12 powder through a hot substrate representing the part under manufacturing. method 0.93 0.91 0.03 asserted 0.99
s6 Differences in the temperature profiles were found in the spreading cases with different particle shapes, spreading speed, and temperature dependence of the elastic moduli. result 1.00 0.95 0.34 asserted 1.00
s7 The temperature of particles below the spreading blade is found to be dependent on the kinematics of the heap of particles in front, which eventually is influenced by the temperature-dependent properties of the particles. result 0.80 0.94 0.34 asserted 1.00

What kind of paper the classifier reports this is: simulation study 0.99 · evidence from simulation or computation 1.00.

What was examined, and what was not

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Every quoted sentence on this record is the authors'. Every label is from Pith's closed vocabulary, with the probability shown beside it. Every number in the measurements table is the authors', checked by code. Record as JSON

The paper
Original abstract

The thermal and mechanical behaviors of powders are important for various additive manufacturing technologies. For powder bed fusion, capturing the temperature profile and the packing structure of the powders prior to melting is challenging due to both the various pathways of heat transfer and the complicated properties of powder system. Furthermore, these two effects can be coupled due to the temperature dependence of particle properties. This study addresses this challenge using a discrete element model that simulates non-spherical particles with thermal properties in powder spreading. Thermal conduction and radiation are introduced to a multi-sphere particle formulation for capturing the heat transfer among irregular-shaped powders, which have temperature-dependent elastic properties. The model is utilized to simulate the spreading of pre-heated PA12 powder through a hot substrate representing the part under manufacturing. Differences in the temperature profiles were found in the spreading cases with different particle shapes, spreading speed, and temperature dependence of the elastic moduli. The temperature of particles below the spreading blade is found to be dependent on the kinematics of the heap of particles in front, which eventually is influenced by the temperature-dependent properties of the particles.

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